Iscar Releases An High Tech Line Of Elevated Functioning Carbide Grades For Heightened Production

Iscar Releases An High Tech Line Of Elevated Functioning Carbide Grades For Heightened Production

A brand new family of Iscar turning inserts brings Sumo Tec performance and strength to CVD and DVD carbide grades. In identical tests in a selection of turning applications, the inserts outlasted their closest competitors by 26 to 288 percent. The key to the longer life is the Sumo Tec unique treatment, introduced in late 2007 in a constricted range of milling inserts, that flattens the coated surface and decreases surface tension stresses in insert coatings. These lead cooler running, superior chipping resistance, reduced built up edge and faithfully longer edge life in all workpiece materials. During the alumina coating procedure, internal tension stresses at times cause cracks. The brand new Sumo Tec treatment coaxes compression stresses, which assists to seal those cracks. The 7 new Sumo Tec turning grades consist of two for cast iron; 3 for steel and 1 for heat-resistant alloys & hardened steel. All the most favored insert geometries are offered from stock, with new geometries being added constantly. Iscar also plans to add new grades as well.

Here are the grades available:

FOR CAST IRON
IC5005, with a hard substrate, MTCVD TiCN and thick Al2O3 coating, is recommended mainly for nodular cast iron. It also handles other cast irons at medium to high cutting speeds at stationary or slightly unstable conditions. This grade may be used in hard cast irons when unusually high wear resistance is imperative.

IC5010, headlining a tough substrate, MTCVD TiCN and thick Al2O3 coating, targets gray cast iron. It is recommended for interrupted cuts and unstable turning conditions in other metals.

FOR STEEL
IC8150, consisting of a incredibly hard substrate with a cobalt enriched outer layer, MTCVD TiCN and a thick alpha Al2O3 CVD coating. Featuring fantastic thermal stability and resistance to chipping, this grade is favored for high speed turning of steel subsequent to stable or slightly unstable conditions. It can also deal with stainless steel and interrupted cuts in nodular cast iron.

IC8250, a tough substrate with the same outer layers. It features fantastic thermal stableness and resistance to plastic deformation and is endorsed for general machining of alloyed and stainless steel in a wide range of conditions.

IC8350, featuring a very tough substrate under the same outer layers. It accomplishes remarkable shock protection and excellent wear resistance on alloyed and stainless steel.

For Alloys, Stainless Steel and Hardened Steel
IC807, with a tough submicron substrate under a TiAlN PVD coating, is proper for turning heat resistant alloys, austenitic stainless steel and hard steel at low to medium cutting speeds. In a test opposite its closest competitor on all three materials, the improvement in tool life was up to 150%.

Key Test Results
Prior to introducing the new SUMO TEC turning tool line, ISCAR tested all grades against their nearest opponent in a mixture of operations. Here are the critical conclusions for grades 5005 and 5010 in cast iron. The improvement was 47% in SAE 1045 steel and 250% in 4140. In forging steel, the completely new Sumo Tec insert lasted twice as long.

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